Manufacturing · Operations
Inventory & BOM Dashboard
Stock position, product bills-of-materials and AI-generated supply nudges — all in one place. Use the side menu to jump to a section.
Total inventory value
₹28.10 Cr
42 SKUs across 4 stock categories
Critical RM at risk
Action5raw materials
₹77.9 L exposed to stockout
Excess / slow-moving
₹1.56 Cr
Capital tied up above norm
Avg RM lead time
15 days
20 products · 46,830 units/mo
Stock & Material Catalogue
Switch between category totals and the full searchable material list. Expand a category to see every SKU at that level.
₹4.17 Cr
8 SKUs · 15% · 4 at risk
₹7.27 Cr
22 SKUs · 26% · 1 at risk
₹2.50 Cr
6 SKUs · 9%
₹14.16 Cr
6 SKUs · 50%
Total stock value ₹28.10 Cr
| Code | Material | On hand | Unit cost | Value | Cover | Lead | Status |
|---|---|---|---|---|---|---|---|
| CRM-06 | Base Metal Alloy· Supplier F (Domestic) | 1,42,000 kg | ₹215 | ₹3.05 Cr | 27d | 18d | Healthy |
| CRM-04 | Optical Sensor Wafer· Supplier D (Import) | 96,000 pcs | ₹38 | ₹36.5 L | 14d | 26d | Stockout risk |
| CRM-03 | Control Processor Chip· Supplier C (Import) | 5,100 pcs | ₹420 | ₹21.4 L | 54d | 30d | Healthy |
| CRM-05 | Monitoring Circuit Assembly· Supplier E (Domestic) | 880 pcs | ₹1,850 | ₹16.3 L | 31d | 24d | Healthy |
| CRM-01 | Energy Storage Cell· Supplier A (Import) | 3,200 unit | ₹480 | ₹15.4 L | 15d | 35d | Stockout risk |
| CRM-08 | High-Current Switch Component· Supplier H (Import) | 11,200 pcs | ₹78 | ₹8.7 L | 15d | 22d | Stockout risk |
| CRM-07 | Magnetic Core Unit· Supplier G (Domestic) | 7,400 pcs | ₹95 | ₹7.0 L | 23d | 21d | Healthy |
| CRM-02 | Power Switching Module· Supplier B (Import) | 540 pcs | ₹1,250 | ₹6.8 L | 21d | 28d | Stockout risk |
Aging & scrap
Track how long raw materials have been in store against their shelf life. Critical RM that ages out is moved to scrap and booked as a loss.
Raw-material aging
How long current RM / Critical RM stock has been sitting against its shelf life. Near-shelf items are scrap candidates.
0–30d
7
₹1.97 Cr
31–60d
7
₹4.97 Cr
61–90d
4
₹56.9 L
91–180d
10
₹2.21 Cr
180d+
2
₹1.73 Cr
| Code | Material | Cat. | Age vs shelf life | Value | Status |
|---|---|---|---|---|---|
| RM-12 | Flexible Ribbon Strip | RM | ₹16.7 L | Aging | |
| RM-07 | Toughened Glass Sheet | RM | ₹1.56 Cr | Aging | |
| CRM-05 | Monitoring Circuit Assembly | Critical RM | ₹16.3 L | Near shelf life | |
| CRM-02 | Power Switching Module | Critical RM | ₹6.8 L | Near shelf life | |
| RM-19 | Display Module Panel | RM | ₹10.6 L | Fresh | |
| CRM-04 | Optical Sensor Wafer | Critical RM | ₹36.5 L | Aging | |
| CRM-08 | High-Current Switch Component | Critical RM | ₹8.7 L | Aging | |
| RM-05 | Extruded Metal Profile | RM | ₹21.4 L | Fresh |
Scrap & write-off — aged-out Critical RM
Critical raw materials that finished their shelf life and were moved to scrap, booking a loss this year.
Scrap loss (YTD)
₹9.5 L
Items scrapped
6 lines
Units written off
7,935
| Code | Material | Qty | Aged | Scrapped on | Reason | Loss |
|---|---|---|---|---|---|---|
| CRM-01 | Energy Storage Cell | 480 unit | 198d | 22 May 2026 | Quality degraded below spec after shelf life | ₹2,30,400 |
| CRM-05 | Monitoring Circuit Assembly | 95 pcs | 205d | 10 May 2026 | Revision superseded, shelf life exceeded | ₹1,75,750 |
| CRM-04 | Optical Sensor Wafer | 5,200 pcs | 240d | 18 Mar 2026 | Surface defects after prolonged storage | ₹1,97,600 |
| CRM-02 | Power Switching Module | 60 pcs | 190d | 30 Apr 2026 | Obsolete revision — superseded part | ₹75,000 |
| CRM-03 | Control Processor Chip | 300 pcs | 220d | 02 May 2026 | Sensitive component past shelf-life limit | ₹1,26,000 |
| CRM-08 | High-Current Switch Component | 1,800 pcs | 262d | 27 Feb 2026 | Surface oxidation — failed quality check | ₹1,40,400 |
| Total | ₹9,45,150 |
AI nudges
Auto-generated from current stock, consumption and lead times — each pairs a finding with a recommended action and ₹ impact, ordered by severity.
Optical Sensor Wafer — 14d cover vs 26d lead time
Stock runs out in ~14 days but replenishment takes 26 days from Supplier D (Import) (single-source). Raise a PO for ~1,84,000 pcs now to avoid a line stoppage.
Display Module Panel — 14d cover vs 15d lead time
Stock runs out in ~14 days but replenishment takes 15 days from Supplier 17 (Import). Raise a PO for ~18,000 pcs now to avoid a line stoppage.
High-Current Switch Component — 14d cover vs 22d lead time
Stock runs out in ~14 days but replenishment takes 22 days from Supplier H (Import) (single-source). Raise a PO for ~18,800 pcs now to avoid a line stoppage.
Energy Storage Cell — 15d cover vs 35d lead time
Stock runs out in ~15 days but replenishment takes 35 days from Supplier A (Import) (single-source). Raise a PO for ~5,800 unit now to avoid a line stoppage.
Power Switching Module — 20d cover vs 28d lead time
Stock runs out in ~20 days but replenishment takes 28 days from Supplier B (Import) (single-source). Raise a PO for ~860 pcs now to avoid a line stoppage.
Toughened Glass Sheet — 111% above norm (158d cover)
Holding 38,000 pcs (₹82.0 L above norm). Defer the next Supplier 7 order and reallocate the freed capital.
Control Processor Chip gates 10 products' lead time
At 30 days it is the longest-lead component for Model A1, Model A2, Model A3 +7 more. Carrying buffer stock here shortens the critical path for the whole group.
Monitoring Circuit Assembly has aged 171d of 180d shelf life
2 critical-RM lines are approaching end of shelf life. Consume or redeploy Monitoring Circuit Assembly before it joins the ₹9.5 L already written off to scrap this year.
6 items below re-order level — act before they turn critical
Finished Good D — finished stock leads the list at 7d cover. Batch these into a single consolidated PO cycle to cut freight and admin while staying ahead of the 2d lead time.
Critical RM is 15% of inventory value
₹4.17 Cr is tied up in critical raw materials, many single-sourced and imported. Prioritise dual-sourcing and safety-stock review on these to de-risk the line.
Products & Bill-of-Materials
Filter by family, then expand any product to map its raw materials and lead times. The longest-lead item sets the critical path.